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How a global data center power provider replaced legacy VPN access on the factory floor with zero-trust remote access from Kasm Workspaces

A manufacturer of onsite power systems needed to give overseas vendors and internal engineers hands-on access to specific PLCs and VNC-connected machinery on a flat, unsegmented OT network — without a path to anything else. Kasm Workspaces is now the single, auditable gateway for that access, and the legacy VPN is being retired site by site.

Isometric illustration of a factory, PLCs and a laptop connected through a Kasm Workspaces gateway

Results

  • 3 of 3

    Proven manufacturing use cases — PLC/VNC hosts, tools & equipment

  • 1–2 months

    target timeline to fully retire legacy VPN-based remote access for OT

  • Zero

    Vendor sessions — authenticated once, proxied to one authorized workspace.

  • Multi-site

    Sites unified on one access architecture, scaling by adding proxies

Figures reflect the proof-of-concept outcome and production plan as reported by the customer's IT, security and cloud engineering teams.

The customer designs, manufactures and services onsite power systems that keep data centers and other large-scale industrial facilities running. Its own factory floor runs on a mix of Windows-based PLC controllers and VNC-connected equipment — machinery that is serviced not only by internal engineers but by third-party vendors, including original equipment manufacturers who support it from overseas. Getting those people to the one machine they need, and nowhere else, is the job Kasm Workspaces now does.

A flat network and a vendor-access problem

Vendor access was the core problem. The customer's OT network was flat, with no meaningful segmentation between manufacturing sites or between vendor tenants. When an external vendor needed hands-on access to troubleshoot or commission a piece of equipment, the existing approach gave them something closer to a full employee footprint than to the single device they actually needed to touch. Every vendor session was a potential path for lateral movement across the network.

The incumbent remote-access tool, built for general-purpose VPN access, was never designed for granular, device-specific OT use. As the environment scaled across multiple sites, the security and IT teams needed to:

  • Give external vendors and internal staff access to specific PLC and VNC endpoints, without exposing anything else on the network
  • Enforce least-privilege, need-to-know access so one vendor’s session could never reach another vendor’s equipment
  • Support RDP, VNC and secure web applications through a single, consistent access layer
  • Scale the architecture across distributed sites without rebuilding it site by site
  • Do all of this on a network that had never been formally segmented or documented

Why Kasm: isolation enforced by the access layer, not the network

The customer's IT and security teams evaluated Kasm Workspaces as a replacement for legacy VPN-based access, working with a Kasm implementation partner to run a structured proof of concept on three priority manufacturing use cases: vendor access to Windows/VNC hosts running PLC software, controlled access to internal Kasm tool instances, and VNC access to other floor equipment.

The model Kasm offered was an inversion of the incumbent's. Instead of placing a vendor on the network and then trying to constrain where they could go, Kasm places them in a single, policy-scoped workspace and translates protocol to exactly one endpoint. Because isolation is enforced through group policy and security zones, the customer did not have to segment and document its flat network before improving its security posture.

WHERE THE INCUMBENT FELL SHORT

  • General-purpose VPN access with no device-level scoping for OT endpoints
  • No tenant isolation — one vendor’s session could reach another vendor’s equipment on a flat network
  • No single access layer for RDP, VNC and web applications
  • Scaling to new sites meant rebuilding access site by site

What they built: a single-zone PoC that became the production foundation

Phased, single-zone proof of concept

Rather than attempting a full multi-site build on day one, the team started with a single-zone deployment: the Kasm web application and database hosted in AWS, proxying directly to the customer’s existing Windows and VNC endpoints. This validated the core access pattern — authentication through a secure web gateway, protocol translation to the target device, and session-level isolation — before any architectural complexity was added.

Protocol translation and connection proxies

Kasm’s connection proxy component handles protocol translation between the web-native session a vendor initiates and the RDP or VNC protocol the target machine requires. Vendors never need direct VPN-level network access; they authenticate once at the Kasm gateway and are proxied only to the specific workspace they are authorized to reach.

Tenant isolation through security zones and group policy

To prevent lateral movement between vendors, the solution uses Kasm’s group-policy model to define security zones per workspace. Each group of users — internal engineer or external vendor — is scoped to specific workspaces with defined network access, available tools and data-loss-prevention controls. One vendor’s tenant has no visibility into another’s, satisfying the customer’s core security requirement without a network redesign up front.

Vendors and internal staff now reach specific OT endpoints through a single, auditable access layer — with no direct network exposure.
Proof-of-concept outcome, as validated by the customer's IT, security & cloud engineering teams

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A path to multi-site scale

As the customer moves from PoC to production, the architecture extends from a single zone to a multi-zone model: a centralized web application and control plane, with dedicated connection proxies deployed at each manufacturing site. Sessions route to the lowest-latency proxy for the requested resource, so the deployment scales by adding proxies and agents rather than by re-architecting the core.

Critically, the PoC infrastructure carried forward. The customer’s cloud engineering team confirmed that the AWS-hosted deployment could become the production control plane rather than being rebuilt — a decision that directly reduced the professional-services scope needed for the production rollout.

A modernization path for legacy Windows applications

In parallel with the primary remote-access use cases, the team scoped a modernization track: packaging legacy Windows manufacturing applications into containerized, on-demand workspaces using Kasm’s agent architecture. This gives the customer a longer-term option to reduce its dependence on full Windows VM sessions in favor of positive-security, purpose-built application delivery on the same platform.

Results

MetricBeforeWithKasm WorkspacesImpact
Vendor access scopeNear-employee network footprint via general-purpose VPNSingle authorized workspace, proxied to one endpointLateral-movement path closed
Tenant isolationNone — flat network, no segmentation between vendorsSecurity zones and group policy per workspaceEnforced without network redesign
Priority OT use casesUnsupported by incumbent toolPLC/VNC hosts, internal tool instances, floor equipment3 of 3 validated
Legacy VPN access for OTPrimary remote-access methodRetired site by site as use cases onboardFull retirement targeted in 1–2 months
Multi-site scaleRebuild per siteCentral control plane; add proxies and agents per siteScales without re-architecting

Production hardening is underway: SSO/MFA integration and a formal architecture review are closing a documentation gap that predated the engagement. Looking ahead, the customer plans to expand Kasm coverage to its remaining sites, formalize a managed-services arrangement with a Kasm partner for day-to-day administration, and continue the containerization track to modernize legacy Windows applications used on the factory floor.

sparkle
sparkle

Give vendors the machine,
not the network.

Zero-trust remote access to PLCs, VNC hosts and OT equipment — RDP,
VNC and web, through one auditable gateway.

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